Precision-Built Cable Assemblies - Engineered to Perform in Demanding Applications
Continental Cable manufactures custom wire rope cable assemblies engineered for strength, consistency, and long-term performance. From standard configurations to highly specialized assemblies, we build solutions to meet exact application, load, and termination requirements.
As a MIL-DTL-83420 qualified manufacturer, we support customers who need dependable cable assemblies for aerospace, defense, medical, telecommunications, industrial equipment, and other performance-critical markets.
Custom Cable Assemblies Built to Your Requirements
Every application has its own demands. That is why we manufacture custom wire rope cable assemblies designed around your specifications for fit, function, and performance.
Whether you need a prototype, short production run, or high-volume order, our team works with you to deliver cable assemblies that meet your requirements for strength, durability, and consistency.
Whether you need a standard assembly or a fully custom design, Continental Cable can help deliver a finished product built to your requirements.
Manufacturing Capabilities
Our cable assembly capabilities include swaging, stranding, extrusion, and machining to support a broad range of assembly designs and end-use requirements. We operate hydraulic swagers from 50 to 1500 tons, along with rotary swaging equipment, enabling us to swage fittings from 3/64 inch through 1 1/2 inches in diameter.
We also support specialty bar and tubing swaging onto cable, helping customers achieve finished assemblies that may not be possible with off-the-shelf components alone.
Cable Assembly Types
We manufacture a wide range of custom wire rope cable assemblies and terminations, including:
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Threaded studs
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Zinc die cast terminations
Customizable Assembly Features
To support identification, protection, and application-specific performance, cable assemblies can be produced with features such as:
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Part marking
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Heat shrink tubing
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Colored PVC-coated cable
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Nylon-coated cable
Applications for Wire Rope Cable Assemblies
Custom wire rope cable assemblies are used in applications that require reliable strength, secure termination, and controlled movement, including:
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Lifting
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Pulling
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Securing
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Connecting
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Suspension
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Reeling systems
Zinc Die Cast Terminations
For applications that require enhanced design flexibility or high-strength terminations, zinc die cast technology offers important advantages.
Benefits can include:
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High-strength terminations that may exceed nominal published cable breaking strength in many applications
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Greater design flexibility for custom shapes and configurations not feasible with traditional swaged fittings
Built for OEMs and Specialized Projects
Continental Cable supports both standard and custom assembly requirements, including projects that call for custom fittings, specialized terminations, or customer-supplied materials. Our team can help guide your project from concept through production.
Have a Design or Application in Mind?
Need a custom wire rope cable assembly built to your specifications? We’ll help you define the right cable assembly for your load, environment, and performance requirements. Contact Continental Cable to discuss your application, review design requirements, and request a quote.
